Repost from SMD and CACO

Update 5/2/11

Center Console Reshape Project

Here is a before picture so you get the idea of what is going on.



Started, cut to the shape I wanted for better look and flow also more room for that one sub that is directly behind it. It is 1/2 MDF kerfed, 4 layers fiberglass, 3 layers everglass, and 1/16 or less of bondo to smooth it out.



Everglass Air sanded down


Bondo started


Coat of cheap paint to find my low spots


Evo in the background looking all stealth


Block sanded smooth




Guide prime coat




Just under 1 inch thick, should hold up to sub pressure.

Test fit in the truck and start lower mold section.








Glass laid in and air sanded down




Everglass added for additional strength




Bondo and block sanded

Prime guide coat ready for paint




Mask off






Done!!!










Finished

Here it is installed in the truck, working nicely.